Which industries benefit most from LENS Laser Melting Deposition for part repair?

Aerospace and Aviation

The aerospace sector is one of the largest beneficiaries of LENS repair technology due to the high cost and complexity of turbine blades, vanes, combustor liners, and other hot-section components. LENS enables precise deposition of superalloys such as Inconel, Hastelloy, and Stellite with minimal heat distortion—ideal for restoring components used in aerospace and aviation engines. Localized repair greatly reduces the need for full component replacement, shortening turnaround times for MRO operations.

Power Generation and Industrial Turbines

Gas turbine operators in the power generation industry rely heavily on LENS for refurbishing turbine blades, nozzle segments, shrouds, and burner hardware. These components experience severe oxidation, thermal fatigue, and wear. LENS rebuilds worn material accurately, and when combined with post-processes like HIP and heat treatment, restored parts often match the performance of new components.

Oil, Gas, and Chemical Processing

Downhole tools, pump housings, burner nozzles, and valve components made from corrosion-resistant superalloys are expensive to replace. LENS localized repair offers a cost-effective solution for industries such as oil and gas and chemical processing, where components operate in aggressive thermal and chemical environments. LENS maintains corrosion resistance and restores dimensional precision without large heat-affected zones.

Military and Defense

Defense systems require high-temperature, wear-resistant components for propulsion, thermal shielding, and tactical equipment. LENS provides fast-turnaround repair capability for mission-critical parts, improving readiness and reducing logistics costs. Equipment operated in extreme thermal cycles—common in the military and defense sector—benefits greatly from the technology’s precision and robustness.

Marine and Industrial Machinery

Marine propulsion components, pump rotors, and high-wear mechanical systems are exposed to abrasion, corrosion, and thermal stress. LENS restoration provides strong metallurgical bonding and corrosion-resistant overlays for equipment in the marine industry and heavy industrial machinery. This enables long-term operation with reduced downtime and maintenance cost.